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Installing Tektro Caliper Brakes

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If your car pulls to one side, or you smell burning, one or more of your brakes could be binding or seized. Fear not! Read on and we'll help you diagnose and fix it…

What are the symptoms of a seized brake caliper?

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There are several reasons why brakes drag or bind, but it is typically because something in the system has seized, or become stuck. The piston can stick within the caliper. Brakes pads can get skewed and seize. On single-piston calipers, sometimes the slide pins seize. Finally, if a car is allowed to sit in a damp environment, the pads can actually become stuck to the disc.

If a brake becomes seized when the vehicle is unused, the symptoms are fairly obvious – when you try to drive it feels like the brakes are on! Sometimes it is so bad the car won't move at all.

If it is the caliper slide pins that have seized, the car may appear to drive normally, but the pads will only be pushed onto the disc from the piston side. This will give reduced braking ability on one wheel, and wear the pad on the piston side much faster. In cases like these, the car may pull to the opposite side when the brakes are applied.

If the piston is stuck within the caliper, or the pad is stuck, the car can feel down on power (as if the parking brake is on). Komatsu fd25 manual. You may also notice the car pulling to one side with the steering wheel pointed straight, when cruising and not applying the brake.

As you drive, the seized brake may also get hot – very hot. You'll quickly smell the brakes overheating (it's a distinctive acrid smell) and may even see smoke coming off them. If this occurs, stop! Driving with a badly binding brake can generate enough heat to start a fire, but even if it doesn't you can damage the discs and any component connected to the wheel hub.

In many cases, the brakes binding on one wheel will happen so gradually that you don't notice the difference. It may only become apparent in your state's yearly safety inspection when they test the brakes for proper function, and straight stopping.

Discover how to change the front brake pads and rear brake pads on your vehicle!

What causes brakes to seize?

The main cause of brakes seizing is inactivity, coupled with corrosion. If a vehicle is left sitting for months it's not uncommon for the brakes to seize, especially if it is parked outside. Brake discs can rust causing the pads to become stuck to them, or a caliper piston, or slider pin can get stuck for similar reasons. Brakes are subjected to a huge range of temperatures, are permanently exposed to the elements, and are rarely serviced or inspected between pad changes. As a result, corrosion can build up in key areas and cause failure.

Median xl shrine crafting. In the case of the rear brakes binding, it may not be the caliper/cylinder. Sometimes the handbrake cable or mechanism can just hang up, causing the brakes to remain on. To prevent a seized handbrake cable or mechanism, both should be lubricated periodically.

Also, remember to flush the fluid in your entire brake system every other year. Most brake fluids absorb water over time, and moisture can cause corrosion from within the caliper itself.

Unsticking a Seized Brake Caliper

If the cause of your brake issue is the parking brake cable/mechanism, a skewed pad, or the pads sticking to the disc, the remedy is fairly simple. Lubricating the parking brake system should fix that issue, and removing the pads and applying a small amount of grease to the edge should fix skewed pads. Once stuck pads have been freed from a disc, the solution is resurfacing the disc and replacing the pads.

For seized caliper pistons, or slide pins, a special tool is available to apply force and retract the pad. Often a simple C-clamp can be used. To remove a caliper piston that has become seized, the hydraulic pressure of the brake system itself can be used. Remove the caliper from the disc, and pump the brake pedal to move the piston past the corroded portion. Now you should be able to disassemble and rebuild it.

Brake caliper rebuild vs replace

Even if you free a stuck brake, there is a high likelihood of it seizing again if it was caused by the caliper piston, or slide pins. The corrosion that caused the unit to get stuck is still there, and it is only a matter of time before it sticks again. Replacing the bad caliper is always an option, but often it can be rebuilt for less money.

A rebuild is something a competent DIYer can do at home, and involves disassembly and cleaning, then replacing rubber parts and sometimes the piston itself. As long as the internal corrosion isn't too bad, a rebuild is worth considering. A brake hone to clean the internal bore of the caliper is the only special tool you may need.

You may want to buy a good used caliper and rebuild it with new seals instead, if yours is badly corroded. But remember, a junkyard caliper could even be worse than the one you're replacing!

If your wallet allows, the simplest, and wisest option is always a brand new caliper! Ultimately it comes down to budget.

There are some car problems you simply shouldn't ignore. Brake problems are perhaps chief among them. A car that can't stop, or has trouble stopping, is dangerous for the driver and everyone else on the road. That's why it's important to keep all parts of your brakes in proper working order.

First, let's talk about brake calipers and what they do. On a disc-brake-equipped car, the caliper sits over the brake rotor (the circular metal disk inside your wheel) like a clamp. Inside the caliper is a brake pad, a small block of friction material backed with a metal plate. When you step on your brake pedal, pistons inside the caliper cause it to apply pressure to the brake pad which squeezes the rotor, causing the car to slow or stop.

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That's the idea, anyway. But if one or more parts of your brake calipers aren't working correctly or if they're installed improperly, you could experience trouble with stopping. When you're performing work on your brakes, you have to ensure there aren't any problems with your caliper guide pins.

The caliper guide pins are two round metal pins on each brake caliper where the brake piston assembly sits. They're called guide pins because they're responsible for guiding the proper angle for how the brake pad meets the rotor.

Installing Tektro Caliper Brakes Problems

On the next page, we'll explore how to determine whether or not your brake caliper guide pins are causing problems, and explain how to fix them if they are.

If you're having issues with your brakes, the culprit could be the guide pins, but a careful inspection is the only way to know for sure.

When you're changing your brake pads yourself, part of the job will be removing the guide pins. But what happens if you put the pins back improperly? Then you could experience noises or problems stopping. The brakes could stick or grab when you're driving, or you could hear a grinding noise if the calipers aren't meeting the rotor at the proper angle.

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So how do you know if the guide pins are at fault? You'll need to inspect the brakes like you're about to change the pads. In fact, it's a good idea to check the pins whenever you're changing the pads yourself. Lift the car, remove the tires, take the caliper off and look at the caliper housing. See those pins at the top of the housing? Those are the guide pins. Most cars have two guide pins with a rubber housing surrounding each [source: Dan's Garage].

Problems to look for include caliper pins that are corroded, or ones that aren't properly lubricated. Also, the pins could be stuck in the rotor or they won't go in all the way after the pads have been replaced. How to remove bock compressor clutch.

The pins should be easy to take out with a screwdriver and a few light taps from a hammer. Caliper pin removal tools are also available at auto parts stores. If the guide pins are really stuck in there, or if they're rusted in place, you may have a problem on your hands. In that case, you'll need to find an experienced mechanic to discuss your options.

Next, let's discuss the proper way to re-insert the guide pins.

Before we re-insert the caliper guide pins into the caliper housing, they need to be properly lubricated. But remember, it's always best to check your vehicle's service manual before doing this kind of work.

You're going to need some high-temperature grease. This is a synthetic lubricant designed for machinery that can withstand temperatures of several hundreds of degrees Fahrenheit. Brakes generate a tremendous amount of heat because they're essentially a piece of metal used to slow down another piece of metal moving at highway speeds. The last thing you'll want is for the lubrication on your brake caliper pins to be unable to take the heat.

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Installing Tektro Caliper Brakes Reviews

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First, thoroughly clean the brake caliper guide pins, removing any excess grease or dirt leftover from when they were inside the caliper. Coat them in a layer of the high temperature grease. From there, you can re-insert the pins back into the caliper housing. They should slide right in if you used enough grease. Once those are back in place, you can complete the rest of your brake work -- like replacing the pads and reinstalling the caliper.

Some auto repair shops will skip the step of lubricating the guide pins. But while some say it's not essential, it's a good step in keeping your brakes operational and making sure they can stand up to the wear and tear they'll face on the road.

For more information about brakes and other related topics, follow the links on the next page.

Related Articles

Installing Tektro Caliper Brakes

Sources

How To Install Tektro Caliper Brakes

  • AutoZone.com. 'Repair Guide - Front Caliper.' (Dec. 2, 2010) http://www.autozone.com/autozone/repairinfo/repairguide/repairGuideContent.jsp ?chapterTitle=Front+Disc+Brakes&partName=Brakes &pageId=0900c1528006e0c0&subChapterTitle=Front+Caliper&partId=0900c1528006e0b0
  • Danoland.com. 'Changing Front Brake Pads.' (Dec. 2, 2010) http://www.danoland.com/nsxgarage/brakes/frontpads/frontpads.html
  • McGovern's Auto Repair. 'Brake Inspections.' (Dec. 2, 2010) http://www.mcgovernsauto.com/auto_tips_brake_inspection.html
  • RepairPal.com. 'Auto Repair Encyclopedia: Brake Caliper Pins.' (Dec. 2, 2010) http://repairpal.com/brake-caliper-pins




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